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Showing posts with label carpentry. Show all posts
Showing posts with label carpentry. Show all posts

Tuesday 12 January 2021

Fowl Run Construction part 1

                     
Disclosure: This post contains some affiliate links to products that I use and love. If you click through and make a purchase, I’ll earn a commission, at no additional cost to you. 


                            


What happened in the movies is happening in real life.  A virus got loose and is leaving death and destruction in its wake, except, lucky for us no one turned into zombies.

However as you know Covid-19 continues to turn our lives upside down any have lost their livelihoods, lives and loved ones to this disease. Covid-19.  As you know many countries went into national lockdowns. You remember, we couldn't leave our homes only for emergencies and to top up on our groceries. 
This event made me realize that my family and I, and I'm sure many others were not prepared for this situation at all.  
"We need to be ready for next time", I thought to myself.
 Veggies and meat. 
Farming!
Farming on a small scale, very small scale. Small game, small planting vessels.

Veggies and meat. Veggies I'll discuss in another blog.
For now, The Meat.
The meat, the live stock, obviously no cows, sheep, goats or pigs especially for those of us in residential, urban areas. Its got to be small and manageable preferably quiet, for the neighbors, so that's Rabbits, chickens( noisy), pigeons... Rats?
I chose chickens. Chickens need to be housed, well, any animal you decide on will need residence.

                    

I built a foul run and that's what this blog is about today.


                                                                    

 Shutter ply Sheets, a brick pallet and old lockers.
I started with the old lockers I got gifted, second hand. My plan was to use the lockers as nesting boxes. They are the perfect size and they have doors, all I needed to do was cut entrance holes for the birds to enter through.
As seen in the pictures below. We measured, marked and cut out the holes using a jigsaw.


Measure and mark
Cut out


Right! So once the holes where cut we placed the nest boxes on the pallet. I was super lucky because the length of the lockers fitted perfectly on the pallet. It was actually smaller by about 10mm which was actually great, it gave me 5mm play on either side.

fix boxes
painted nest boxes with handles moved


So I acquired two sheets of shutter ply, second hand. Since the pallet was to be the floor it dictated the size of the coup, so naturally I cut the shutter ply to size, remembering to minus the thickness of the board at two ends so that it would not end up bigger than the pallet when being assembled. (phew that was a mouth full).  As seen in the pictures above three boards to make the walls.  I nailed the boards to each other and to the pallet.  The nest boxes I screwed into place, through the coups walls and to the floor.  After painting the nest boxes I moved the handles to make it easier to open. Now with the fourth board, I used as a door for maintenance.  I measured the space between the top of the box to the top of the wall and cut. I had some old door hinges that I used.   As can be seen in the pic below.


The Beam across the door is to prevent the handles getting damaged.
.
Once again lady luck was on my side, I had just replaced a roof sheet on my house so I used that to roof my fowl run. Three meter roof sheet cut in half covered the coup perfectly. Incredible!  I went around with a tube of left over silicone and plugged up all the holes and over the nails. 
Side note before fixing one side I cut a little door into the sheet. Chicken size.
     
         


 
 
I just needed a coat of paint, protection from the weather. For that I got my team in. They did a great job.  We used plain old waterproof paint. Left overs.

The fowl ran could not be completely finished as I ran out of material. So this is going to have to be part one and will have to be continued.  But so far it looks great and the boys also have a  "doll house" to play in, they call it their tuck shop.

                             





   


Then we got to look as getting these guys to move into their need home.  Because they are free ranging it at the moment and making a lot of noise.



Thank you for reading and stay tuned for part two when we extend the run.
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Sunday 19 April 2020

Leaky Rotten Window Frame Repair


Disclosure: This post contains some affiliate links to products that I use and love. If you click through and make a purchase, I’ll earn a commission, at no additional cost to you. 
Leaky Rotten Window Frame!
When water is an unwanted guest





One of my clients had waterproofing issues. Whenever it rained water would seep in somewhere round the window. This resulted in the wooden window frame becoming rotten. When water is an unwanted guest it damages structurally, aesthetically and leaves bad smells.
In this months blog I will talk about how I repaired the window and highlight carpentry and glazing points. 
Restoration of rotten.
When I inspected the window the first time I thought, " change entire window to aluminum." 
I started the feel the fears. Big job, will I measure properly? Will the window to be sealed properly? Will I, will I, will I? I went home nervous. 
I returned the following week.  Climbed up to have a closer look, still anxious, and as I scratched and measured my anxiety and fear began to dissipate. I began noticed that it was only the bottom the sill that was damaged. The wood was so damaged, rotten thant the glass sunk into the wood allowing water to seep in at the top of the window.
I proceeded to measure up what I need and make a shopping list.

Once I had everything I needed, wood, window putty, panel pins, nail-in anchors, screws, foam seal tape, and paint it was time to start demolition. The breaking out of the damaged wood was relatively easy as the wood was badly rotten, soft, spongy. Added to that the joint were basic butt joints so the will pulled out easily.  The mullions had also started to rot at the bottoms. The shortest one I removed and the long ones up cutting away the rot. 





 The brickwork and plaster were still in perfect condition which meant I could fix the frame by drilling into the brickwork and fixing with my nail-in anchors. Meanwhile I had treated the new wooden lengths with wood primer. They were now ready to be fitted into their new positions. I ran a strip of foam seal along the underside of the new will. Now I slide it in under the mullions, fix with waterproof wood glue and then long screws through the side of the will up into the mullion.  Close the screw heads with wood filla. 




Next I review the beading. Rotten? Throw away and salvage what I can. Sand them down, nice and clean. Refit beading internal first.  It took a while, cutting mitres is a story, got to get the joins tight. No gaps.  
Now I apply one coat of external paint. I like plascon wall and all.
Stand back....looking good!!!
While the paint drys and I admire my carpentry skills, I work a lump of window putty in my hands. I press it, squeeze it, knead it, roll it into a Ball and catch myself making figures and faces with the putty. Stop that!
Start thumbing putty onto the inter beading all the way round then fit glass. Gently press the pane till the putty is pressed up against the glass uniformly. Top beading first, tap, tap, tap my panel pins then bottom and sides. Between the glass and the external beading I squeeze in more putty. 

I did this for all the window panes. Then I went around with the white paint adding final coat of paint.
I thoroughly enjoyed this job.
Specially when the client smiled and breathed a sigh of relief. No more water damage and it looks like new.
Before I close off a few points to remember.

  • Try to keep joint as close and tight as possible.
  • Work window putty till its soft. If its hard, a bit of turps or linseed oil can be added to soften.
  • Roll putty into sausages and press into frame first, then fit pane.
  • When measuring for the glass pane remember the glass should be smaller than the frame. Subtract about 5mm off your total. This will give 2.5mm gap.
  • Allow window putty to dry hard first before you paint.